The Daily Insight

Connected.Informed.Engaged.

general

What is Plastigage used for

Written by Christopher Pierce — 1 Views

Plastigauge is highly effective for measuring the clearance in large bearings which include Marine Drive Shaft bearings, Turbine housing bearings, Pump and Pressure System bearings. Flatness and clearance in pipe-flanges and cylinder heads are readily checked and measured with standard Plastigauge.

How do you use Plastigage bearings?

Tear off a piece of plastigage. Open the paper to remove the plastigage, and place the plastigage across the surface of crankshaft. Position the plastigage in the center of the journal surface. Install the bearing cap and torque the bolts to specification.

Why is it important to remove the Plastigage?

Remove the engine sump cover to reveal the big-end and its retaining set-screws. … Ideally you should remove the PLASTIGAUGE stripe with a clean oily cloth or industrial de-greasing solvent, but users may be assured that any PLASTIGAUGE left behind is oil soluble and cannot harm the engine in any way.

What color is Plastigage?

It comes in three diameters and colors. It is color coded by size — green Plastigage measures the range . 001 – . 003”, red measures .

How is oil clearance measured?

For these reasons, bearing clearances are specified as “vertical clearance” and must be measured at 90 degrees to the split line. The best method of measurement is with a dial bore gage that measures the bearing inside iameter when the bearings are installed at the specified torque without the shaft in place.

How much is bearing clearance?

As a rule of thumb, main bearing clearance should be targeted between 0.0025- and 0.0020-inch for most street and street/strip engines.

What is the torque specs on a Chevy 350?

Low-End Torque Specs Main-cap torque specification on the typical Chevrolet 350 two-bolt-main engine is 70 ft. -lbs. Specifications for the four-bolt-main are 70 ft. -lbs for the inner bolts, 65 ft.

What is being measured with Plastigage?

Plastigauge is highly effective for measuring the clearance in large bearings which include Marine Drive Shaft bearings, Turbine housing bearings, Pump and Pressure System bearings. Flatness and clearance in pipe-flanges and cylinder heads are readily checked and measured with standard Plastigauge.

Is plastic gauge accurate?

Tech Tip: Be sure to always use the inch side of the Plastigage package. … Most good micrometers will measure down to 0.0001 inch (one ten-thousandths of an inch), which is plenty accurate.

How do I know if my rod bearings are bad?

In many cases, a bad rod bearing will lead to a “check engine oil” light being displayed on the dash. However, depending upon the severity of the problem with the bearing, the light may or may not go out after the engine runs for a few minutes.

Article first time published on

What does undersized bearing mean?

An undersized bearing has extra material thickness on the inside of the bearing facing the crankshaft journal. Undersized bearings are used when a crankshaft has been machined or ground undersize. Oversize bearings have more material on the outside facing the bearing housing bore.

When was Plastigage invented?

Plastigauge is a registered trademark of Plastigauge Ltd., West Sussex, United Kingdom. Plastigauge was introduced to US retail sales in 1948. Plastigauge consists of a strip of soft material with precise known dimensions and deformation characteristics.

Do you use oil with Plastigage?

A modern engine is a little better off, as the insert is a little harder then babbitt, but you can still improve the Plastigages use, by using oil. To remove the used Plastigage from Shaft, and Bearings, Lacquer Thinner, will take care of it fast.

What is the purpose of bearing crush?

By increasing surface contact between the bearing and the connecting rod housing bore, crushing reduces bearing movement, helps compensate for bore deformation, and aids in heat transfer. In simple words, the bearing crush is what keeps the bearing in place.

How much play should a crankshaft have?

Provided it’s within manufacturers’ specs, some crankshaft movement is necessary and normal, but either insufficient or excessive movement outside the normal range can eventually damage other parts. On a traditional small-block Chevy, the endplay should be 0.0020. 006 inch.

What is oil clearance in engine?

A loaded rotating journal is always displaced from the concentric position, forming a converging gap (wedge) between the bearing and the journal surfaces. … This is called oil clearance (or bearing clearance). Clearance is the basic geometric parameter of engine bearings.

What would happen if main bearing clearance is too loose?

Too little clearance and you’ll have trouble keeping your oil temperatures in check, and a spun bearing is much more likely. On the other hand, if the tolerance is too loose you hemorrhage oil out from around all the bearings.

Which tool is best for measuring oil clearance on crankshaft bearings?

The dial bore gauge measures the inside of round holes, such as the bearing journals. This one tool can measure 2″ up to 6″ diameter holes. Both tools are needed in order to check the interior and exterior dimensions of the crankshaft, rods and engine block journals, as well as the thickness of the bearings themselves.

How do I know if my crankshaft is good?

Generally speaking, if the crank shows less than 0.001-inch runout, it’s probably fine. If the crank shows more than 0.001-inch runout, it needs to be either straightened or replaced.

How do main bearings affect oil pressure?

Engine bearings are curved pieces of metal that more resemble a potato peal than the bearings on your bicycle wheels. If the clearance between the bearings and the shaft is too great, pressurized oil leaks beyond the sides of the bearings, allowing the pressure to drop in those drilled passages.

What does LS stand for in Chevy engines?

In a car engine, LS stands for luxury sport, meaning it is majorly used in high-end cars that offer great performance like the Chevrolet. In a Chevy, the LS engine is the main V8 mainly used in General Motors’ line of rear-wheel-drive cars.

What Chevy engine has the most horsepower?

As the power behind the 2019 Corvette ZR1, the new supercharged 6.2L LT5 represents the pinnacle of Chevrolet’s performance: It’s the most powerful engine ever offered in a Chevy production vehicle.

Is it OK to reuse head bolts?

Can I reuse head bolts? … A head bolt should not be reused if the threads are galled or badly damaged. Chasing damaged head bolt threads with a die will clean up the threads but also remove material (metal) and undermine the head bolt’s ability to torque down and hold to specs.

What are bearing clearances?

Bearing internal clearance (fig. 1) is defined as the total distance through which one bearing ring can be moved relative to the other in the radial direction (radial internal clearance) or in the axial direction (axial internal clearance).

What is half bearing?

Bearings such as are used on railway cars where the load is constantly in one direction and is sufficiently heavy to hold the journal against the bearing.

What are vacuum gauges?

A vacuum gauge is a pressure gauge used to measure pressures lower than the ambient atmospheric pressure, which is set as the zero point, in negative values (for instance, −15 psig or −760 mmHg equals total vacuum).

How do you use ACL Flexigauge?

  1. Remove the bearing cap, wipe the journal and bearing shell clear of oil.
  2. Place a piece of Flexigauge across the bearing at the crown.
  3. Install the bearing cap and using a Torque Wrench tighten the bolts to the correct tension.
  4. DO NOT REVOLVE THE SHAFT OR BEARINGS.
  5. Remove bearing cap.

How is Cam Journal measured?

Measure the camshaft bearing journals with a micrometer. The cam journals should also be measured at 90 degree angles to determine elliptical wear. Subtract the smaller reading from the larger.

How do you check the bearing clearance on a feeler gauge?

  1. Step 1 – Insert feeler gauge. …
  2. Step 2 – Move blade back and forth. …
  3. Step 3 – Take another measurement. …
  4. Step 4 – Take additional readings.