Swageless fittings don’t require any form of swaging or crimping. Instead, the fittings features a small one-way locking mechanism. This locking mechanism secures the railing system by allowing cables to enter in only one direction. It then grabs the cable if it is pulled in the opposite direction.

What are Swageless fittings?

Swageless fittings don’t require any form of swaging or crimping. Instead, the fittings features a small one-way locking mechanism. This locking mechanism secures the railing system by allowing cables to enter in only one direction. It then grabs the cable if it is pulled in the opposite direction.

What is the purpose of a marine swage eye?

Marine eyes provide a thicker eye width than aircraft eyes and are used for masthead terminals, double jaw turnbuckles and with marine forks. These swage marine eyes are constructed of 316 stainless steel to provide an excellent blend of strength and corrosion resistance.

What does pre swaged mean?

Pre-swaging a fitting(s) onto a tube solves three problems: First, it allows users to pre-install the fittings at a sub assembly level. By doing so, it gives the operator a chance to inspect the quality of the crimped assembly after the tubular assembly is removed from the pre-swaging device.

Which products are manufactured by swaging?

• Blacksmithing. Swages are used for shaping the metal in various ways, to enhance its beauty or its fit for a desired purpose.
• Electronics. …
• Plastics. …
• Pipes and cables. …
• Saw blade teeth. …
• Manufacturing. …
• Firearms. …
• Medicine.

What is the difference between swage and reducer?

The function of Swage nipples are the same as reducer. The only difference is that they are generally used to connect butt welded pipe to a socket welded or screwed pipe. Reducer is a component used to reduce the size of main pipe run to a smaller pipe run. They are available only as Butt welded type.

What is the difference between swaging and crimping?

“In swaging, a machine pushes a fitting and ferrule through a fixed split die bed to reduce the OD of the ferrule, compressing the hose into the stem serrations, while a crimping machine has any number of segment dies that close around the ferrule or sleeve and reducing it to a predetermined OD.

How strong is swaging?

Termination Efficiency When swaged properly, the strength of this termination is of 90% of the breaking strength of the cable.

What is a Nicopress tool?

A nicopress swaged sleeve is a mechanically swaged connector used to make a mechanical or electro-mechanical connection. These sleeves join or terminate: wire rope, aircraft cable, synthetic cable, fibrous rope, or electrical conductor/cable.

Why should you never saddle a dead horse?

When the clips are used to make an eye or an end on the cable, it is called a termination. … Turnback is the length of the cable from the base of the eye to the end of the dead end. “Never Saddle a Dead Horse” It means to never apply the saddle of the clip to the dead end of the rope.

Article first time published on

How do I stop my cable from fraying?

You can take your time neatly wrapping the cable to reinforce it, but the best way to prevent any more damage is to wrap the split or fraying part of the cable several times with electrical tape, then work your way out from that spot. This immobilizes any breaks in the cable and helps prevent further damage.

What is the purpose of swaging?

A swage is the shaped tool used to transform an object’s shape into the desired form by bending or shaping. Swaging is used in the metalworking field, known as metallurgy, to serve a variety of purposes. As a noun, swaging can transform a piece of metal into a desired shape through pressure or hammering.

What is the purpose of swaging machine?

Training Specialist at Eaton Corporation explains “In creating hose assemblies, a swaging machine is used to change the diameter of a metal fitting for the purpose of retaining it onto the end of a hose.

What is swaging in manufacturing?

Swaging is a process that is used to reduce or increase the diameter of tubes and/or rods. This is done by placing the tube or rod inside a die that applies compressive force by hammering radially.

How do you crimp steel cable without a crimper?

Just crush the thing with any tool you have around. If you can use a big vise to crush them down, that’s probably the most ‘controlled’ way. Otherwise, use pliers, or get a hammer and chisel and dent the sleeve at two or three points with the chisel.

What are wire crimpers used for?

Wire Crimpers: Crimping is often used to affix a connector to the end of a cable. Wire crimpers look like a pair of pliers, but join two pieces of metal or other ductile materials (such as wire to a metal plate) together. A crimper deforms one or both of the pieces, which holds them together.

What is a Swedger machine?

Swagers. … Swaging machines, also known as swagers, are a low-cost way to efficiently point, reduce and form rod, tube or wire. Based on a simple principle, it is the process of shaping metal (forging) by means of a series of very rapid, blows delivered by rotating hammers and forming dies around a piece of work.

What is rotary swaging?

Rotary swaging, also formerly known as swaging, is a process for precision forming of tubes, bars and other cylindrical workpieces. … The forming dies of the swaging machine are arranged concentrically around the workpiece.

What is a blacksmith swage?

A swage block (or swager block) is a large, heavy block of cast iron or steel used in smithing, with variously-sized holes in its face and usually with forms on the sides. The through-holes are of various shapes and sizes and are used to hold, support or back up a hot bar of metal for further shaping.

Why do nipples swage?

Swage nipples are used to bring the flow of fluids from one pipe size to another pipe size. You can find swage nipples that are plain, beveled or with threaded ends. The function of swage nipple is to change pipe’s diameter and to connect two pipes of different sizes.

What is the difference between coupling and union?

The basic difference between a coupling and a union is that a coupling is for joining pipe to pipe or pipe to a swedge. A union is made for joining and disassemble of a part of a piping system (a steam trap or control valve, etc) for maintenance or replacement.

What is a Sockolet fitting?

A Sockolet is similar to a Weldolet, with the difference that the branch pipe is connected to the run pipe, via the fitting, with a socket weld connection as per ASME B16. 11. Likewise Weldolets, Sockolets are used to make a 90-degree pipe branch. Sockolets may be “size on size” or “reducing”.

What is a Niko press?

The Niko pneumatic press is the preferred option for larger batch pressing of fruit. The Niko press is specially designed for processing fruit mass, especially apples, featuring additional drainage channels for quicker juice extraction and the added bonus of not blocking up.

What is wire crimp?

Crimping is a process used to join wire to wire or wire to terminal. Just as the name suggests, bonding occurs when one piece of metal is deformed and compressed tightly with another piece of metal.

What is crimp area?

1 : something produced by or as if by crimping: such as. a : a section of hair artificially waved or curled. b : a succession of waves (as in wool fiber) c : a bend or crease formed in something.

How do you remove a ferrule from a wire rope?

You can use an adjustable wrench for that. Now use the wrench to push the ferrule while pulling firmly on the housing. If they didn’t glue it, the housing should slide free. If it still won’t come off, you can carefully file away on one side until you can split it and spread it open to push off.

What happens if you saddle a dead horse?

To “saddle a dead horse” means to place u-bolts in the wrong spot. The cable has two parts – it’s end (called a dead-end) and the part that is attached to the load. … Therefore, you shouldn’t add u-bolts to the ‘dead-end’ of the cable – add them to the end attached to the load, or you are ‘saddling a dead horse’.

How do you use Crosby clamps?

The correct way is to double over each end of the line and use 3 Crosby clamps on each side (6 total clamps). Additionally, never put the saddle end of the clamp on the short or dead leg of the wire rope. Immediate Observations: ✓ Crosby clamps are NOT to be staggered.